2013 Hot Products Catalog

FOUR STROKE INTAKE SYSTEMS ENGINE/ GASKETS EXHAUST DRIVE LINE HANDLING ELECTRICAL WATERLINE /BILGE STEERING & CONTROLS BODY ACCESSORIES SERVICE TOOLS /HARDWARE CHEMICAL 145 ©2013 Hot Products. All rights reserved. Model YAMAHA Cyl. I.D. ★ L.A. SLEEVE STD 0.50 1.00 1.50 2.00 633 641 649 658 667 Piston Style WaveBlaster, WaveBLaster II WaveRaider, WaveRunner GP760 WaveVenture, XL760 1996-00 (754cc) Twin Super Jet 1990-93, WaveRunner III 1996, WaveRunner VXR 1992-95 (from 817001) (633cc) Twin Piston Kit Wrist Pin 602M07700 602M07750 602M07800 602M07850 602M07900 3032TD 3051TD 3071TD 3091TD 3110TD 77mm RS Bore Size mm CC 77.00 77.50 78.00 78.50 79.00 50-3302 01325 CW20 S423 Over Size mm STD 784 WaveRunner GP800 1998-00 WaveRunner XL800 2000 (784cc) Twin 758M08000 3150KD 01343 80mm AC 80.00 CW22 S640 YA-5356 STD 0.50 1.00 1.50 2.00 1051 1064 1077 1090 1104 WaveRaider 1100 1995-97 WaveVenture 1100 (1051cc) Triple 791M08100 791M08150 791M08200 791M08250 791M08300 3189KD 3207KD 3228KD 3248KD 3268KD 50-3483 01325 81mm RS 81.00 81.50 82.00 82.50 83.00 CW20 S512 YA-5282 STD 0.50 1.00 1.50 2.00 1131 1142 1156 1169 1184 WaveRunner GP1200 1997-99 SUV1200 1999-00 XL1200 1998 (1131cc) Triple 757M08400 757M08450 757M08500 757M08550 757M08600 3307KD 3327KD 3347KD 3366KD 3386KD 50-3483 01325 84mm RS 84.00 84.50 85.00 85.50 86.00 CW20 S631 YA-5349 YA-5139 Ring Set Circlip Piston Wrist Pin Bearing Crank Side/End Rod Bearing WaveRunner 91-92, WaveRunner LX 93 WaveRunner III 1990-95 WaveRunner VXR (from816999) 91-92 (633cc) Twin 77mm RS YA-5176 STD 0.50 1.00 1.50 2.00 3.00 701 710 718 726 735 753 Super Jet, WaveRunner III GP WaveBlaster, WaveRunner II WaveRunner Pro VXR, FX700 WaveRaider (701cc) Twin 790M08100 790M08150 790M08200 790M08250 790M08300 790M08400 3189KD 3207KD 3228KD 3248KD 3268KD 3307KD 81mm RS 81.00 81.50 82.00 82.50 83.00 84.00 50-3483 01325 CW20 S512 YA-5187 STD 0.50 1.00 1.50 2.00 754 763 771 780 789 757M08400 757M08450 757M08500 757M08550 757M08600 3307KD 3327KD 3347KD 3368KD 3386KD 84.00 84.50 85.00 85.50 86.00 50-3483 01325 CW20 S631 STD 1176 XL 1200 LTD 1998-00 GP1200R 2000 (1176cc) Triple 758M08000 3150KD 01343 80mm AC 80.00 CW22 S640 YA-5469 STD 1300 GP1300R 2003-08 867M08400 3307KD 84mm AC 84.00 CW22 S539 YA-5502 WaveRaider WaveRaider DX, WaveVenture WaveVenture XL700 (701cc)Twin 81mm RS YA-5284 YA-5304 84mm 84mm RS YA-5187B } 93- 00 1996-97 } 1994-95 95-00 Super Jet, WaveRunner III GP WaveBlaster, WaveRunner II WaveRunner Pro VXR, FX700 WaveRaider Big Bore to 789ccTwin } 93- 00 1996-97 General Rules for Sleeve Installation: These tips are intended to be a guide for installing sleeves into cylinders. There are always exceptions to the rule and care must be taken on special applications. ALWAYS WAIT UNTIL THE SLEEVE ARRIVES BEFORE BEGINNING ANY MACHINEWORK. NEVER ASSUMETHATTHE STATED MODEL ANDYEAR OFTHE CYLINDER IS CORRECT. ALWAYS CHECKTO SEE IFTHE SLEEVE PORTS MATCHTHE CYLINDER PORTS. 1. Interference fit for cylinder sleeve to aluminum bore is .004. 2. Interference fit for cylinder sleeve to a cast iron bore is .002 to .003. 3. Installation of flanged type sleeves follow the same rules, but the top of the cylinder must have a countersink to the correct depth to accept the flanged sleeve. .000 to .001 interference fit on the flange diameter is recommended. 4. Heating the cylinder for 45 minutes to one hour at 350 degrees to 450 degrees is preferable. 5. The sleeve should slide in very easily when the cylinder is properly heated. Freeze shrinking the sleeve is not necessary. (Some machinists believe this assists installation of the sleeve.) 6. REMEMBER: Rap or press the sleeve down while the cylinder is cooling down. Use a hydraulic press for this procedure. 7. Milling the top deck of the cylinder always adds a quality touch. A caution here, some cylinders may not be able to have the top surface decked. 8. For two-stroke cylinders, blending or matching the aluminum cylinder to the sleeve ports is recommended for proper fuel flow. STD 1050cc Four Cylinder 2005-12 VX1050 Cruiser VX1050 Sport VX1050 Deluxe 40051M07600 2992XG 76mm 76.00 CW17 S532 STD 1800cc 4 Cyl. 8.6:1 Compression FX Cruiser SHO 2008-11 FX SHO 2008-11 FZR 2009-12 FZS 2009-12 40049M08600 8600XX 86mm 86.00 W5590 S734 YA-5688 Ceramic Composite Bore * Cylinder Sleeving Required for 85.5mm and 86mm bore.